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CASE STUDY

How FormHaus 3D launched its own filament line with NOVTAU

A new private-label brand launched six PLA Matte and PETG colors, three of them custom, in its own boxes and labels.

  • 1,200spools in the first order
  • 3custom colors matched to the brand's samples
  • 2repeat orders in the first six months
Orange, dark green and dark blue filament spools in front of a row of white FormHaus 3D boxes

What they bought

Launching a branded filament range with custom labels and packaging

FormHaus 3D started with 1.75 mm PLA Matte and PETG in six core colors. The first order was 1,200 spools, including three custom colors developed from the brand's own samples. NOVTAU also supplied private-label spool labels, branded boxes, and vacuum-sealed packaging with desiccant for shipping and storage.

The challenge

The brand's previous supplier had visible color differences between batches, especially in darker shades. Some cartons arrived with filament that had picked up moisture in transit, which caused poor first layers and extra support requests from FormHaus 3D's own customers. Lead times often ran past six weeks, and custom colors needed a minimum order that was hard to justify for a new product line.

How NOVTAU helped

NOVTAU produced color samples for approval before the full run. Once the colors were confirmed, each spool was vacuum-sealed with desiccant and packed in the brand's own boxes. The three custom colors were made within the planned launch quantity, so the brand did not have to order more than it needed, and the first order shipped within the quoted private-label lead time.

A worker packing FormHaus 3D branded boxes into a shipping carton
Branded boxes packed for shipment
A technician holding a printed swatch against the brand's color reference, with a terracotta filament spool behind
Custom colors approved against the brand's references

Result

FormHaus 3D launched its range on schedule and placed two repeat orders in the first six months. Each reorder uses the same color references, complaints about wet filament have dropped, and the brand has added two more colors since launch.

“We wanted to test our own brand without tying up cash in a very large first order. NOVTAU gave us room to start with a manageable quantity, while still handling the labels, boxes, and color matching we needed.”

Elena RossiCo-founder, FormHaus 3D

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